Problem solved!
I added a GE Zwave wall outlet on the adjacent wall to the switch. Did a repair, no failure on that.
Added the switch back after excluding and it discovered it faster.
Works flawlessly now!
Should I run another repair after adding the switch back?
I would but if it works you might avoid extra trouble by not doing it unless issues pop up.
Thank you Alex and JD for all the time you took explaining everything. I really appreciate your time.
So I ran the repair and the garage switch was the only failure once again. Says āfailed to update mesh infoā and failed to update routeā.
It still operates perfectly. What could this mean?
My personal guess is that itās variable failure (probably caused by the mirrors). Messages get through sometimes and donāt get through other times. The āoperates perfectlyā situation may be taking two or three tries to complete , but you donāt realize it. The repair utility has a higher standard.
But thatās just a guess.
It would be interesting to cover the mirrors with sheets and see if that affects the repair, but I know thatās a lot of work for what may be very little information. 
If itās working now for what you want since you added the additional repeater , you may just not want to worry about it.
One more thoughtā¦ Are you absolutely sure that the failure that is coming from the garage switch is not a ghost device from one of the many times you added and removed switches in that location? I once spent a week trying to fix a device that didnāt exist because I had lost track of the physical units! 
I ran a repair this morning and no failures.
Iām going to leave it alone. 